Industry Solutions
Screen Printing
AI-powered color separation and design preparation for screen printers.
Screen printing demands precise color separation — each color is a separate screen, and every screen costs money. Textile Designer AI automates the separation process, reduces the number of colors needed without sacrificing design quality, and generates film-ready output for direct-to-screen exposure.
Industry Challenges
Color count optimization
Every additional color means another screen, more ink, and longer setup time. Reducing from 8 colors to 5 without losing design quality saves significant production cost.
Halftone preparation
Smooth gradients need halftone conversion for screen printing. Getting the dot size and angle right for different mesh counts is critical.
Film output accuracy
Registration errors between color layers cause misprints. Each separation layer must align perfectly for multi-color jobs.
Repeat consistency on press
Patterns must repeat seamlessly on the printing table. Any drift in repeat alignment compounds across meters of fabric.
Recommended Tools
Color Separation
Auto-separate designs into screen-ready color layers with halftone support.
Color Matching
Match design colors to Pantone TCX for accurate ink mixing.
Repeat Set
Create seamless repeats optimized for flatbed and rotary screen printing.
Object Layering
Extract individual design elements for separate screen preparation.
Ready to Print
Export high-resolution files with correct DPI for screen film output.
Vectorizer
Convert raster designs to SVG for resolution-independent screen output.
Why Textile Designer AI
Reduce color count from 8-10 to 4-6 without quality loss
Auto-generate halftone-ready separations
Pantone TCX matching for accurate ink formulation
Film-ready output for direct-to-screen workflows
Seamless repeats for flatbed and rotary screen printing
Frequently Asked Questions
What output format do the color separations use?
PSD with individual layers, TIFF, or PNG — each color on a separate layer ready for film output.
Can it handle halftone gradients?
Yes. The Color Separation tool supports halftone conversion with configurable dot size for different mesh counts.